I posted this on my blog, but completely forgot to mention anything on the forums. Two weekends ago, my family and I went on a tour of the Copper Fox Distillery, which is located in Sperryville, VA. The owner, Rick Wasmund, and his "Master of Malt" (Mom) operate the distillery and provide very personal and educational tours. They have an innovative aging process where they age the whiskey in contact with apple and cherry wood, which imparts an interesting color and taste to the whiskey. But, the coolest thing of all is that they malt their own barley.
Copper Fox uses 6-row barley as the sole ingredient in their whiskey. They get the barley from one farmer, who lives about 3 hours from the brewery, and bring the raw grain directly into the distillery. Then, during the cool times of the year, they soak the barley in giant vats and then lay it out on the floor of a special section of the building. They let it germinate and then they kiln it right on site, using apple and cherry wood (
http://www.copperfox.biz/products/). This imparts the malt with a interesting smokey note that helps make the whiskey distinctive. As far ask Rick knows, they are the only distillery in North America that malts their own grain.
Rick was kind enough to send me home with a sample of this special malt. I am planning on using it in a German-style smoked lager that I will likely brew this weekend. I have no idea how strong the smoked flavor will be, but I am using it in a 50/50 mix with pilsner malt and some other specialty grains. Hopefully, the beer will turn out good and I can bring some to a tasting in the future for others to try.